SprayPath AIv1.13.1

Robotic Paint Trajectory Optimizer

Project: Car Dashboard SectionStatus: Ready

1 · CAD Import

Model file

Part NameCar Dashboard Section

Faces— no model

Selected0 to paint

2 · Paint Calculation Mesh

Mesh Resolution

Select one or more surfaces in the viewport first.

Surface Cells0 cells

3 · Spray Gun

Gun Name

Spray Pattern (measured @200 mm)

Nozzle Length (mm)

Nom (mm)

Min

Max

Flow Rate (cc/min)

Speed (mm/s)

Min

Max

Speed is auto-solved on Calculate so one program ≈ the target thickness, within Min–Max.

Path res (mm)

Point spacing along each pass — smaller = more points / smoother path, larger = faster.

TEST GUN · SB50 282 mmmeasured at 200 mm

±280 mmX · Y density · peak 35 µm / 2 s±280 mm

4 · Orientation Constraints

Nominal: perpendicular to surface

Max α (°)

Max β (°)

5 · Thickness Targets

Target (µm)

Min (µm)

Max (µm)

Allow exceeding max thickness when required

6 · Starting Pose

X

Y

Z

α (°)

β (°)

Load a CAD model to suggest a start pose.

Selected: (0, 0, 150) · α=0° β=0°

7 · Optimization Objectives

Maximum UniformityFastest Cycle TimeMinimum Paint ConsumptionBalanced

Blends uniformity, cycle time and paint usage by the weights below.

Uniformity60%

Time25%

Paint Usage15%

Σ Weights100%

8 · Advanced Constraints

Collision Avoidance

Keeps the gun body (nozzle length) clear of the part; flags risk when part depth exceeds standoff.

Respect Robot Limitscoming soon

Avoid Repainting Same Area

No serpentine pass overlaps a region already coated in the same coat.

Adaptive Mesh Refinement

Edge Compensation

Banding/edging passes + trigger-in-motion to avoid edge build-up & corner thinning (see spray-coating-techniques skill).

Priority Coating Zones

Extra coverage on edges, welds, fasteners & inside corners via a stripe coat (see spray-coating-techniques skill).

Max Travel Speed (mm/s)

Rapid speed for non-spraying transit moves (start→surface, surface→surface). Adds to the cycle time, not to paint used.

Drag to rotate · scroll to zoom

Simulation

0.00s / 101.65s

Frame 0/4800%

Playback Speed100%

Watch a full pass over ~18 s (view only — robot cycle time unchanged).

Cycle Time

—

incl. 0.0 s transit

Coverage

—

Sprayed surface

Avg Thickness

—

vs 100 µm target

Score

—

Optimization quality

Thickness Distribution

Optimization Results

Run optimization to populate results.

Total Layer Thickness

—µm

—

Min Thickness—

Max Thickness—

Average—

Std. Deviation—

Spray Speed—

Pitch—

Target—

Spray distance—

Cycle Time—

Paint Used—

Coverage—

Score—

Score Breakdown

Uniformity0%

Cycle Time0%

Paint Efficiency0%

Constraint Margin0%

Process Constraints

Distance kept 50–500 mm

Tilt within ±45/45° (α, β)

Speed 0–500 mm/s respected

No collisions detected

No repainted regions

solver: SLSQP · iter 248 · grad 2.4e-5

mesh: 0 cells · 2 mm